Motor automated thermal assembly

Motor automated thermal assembly

  Abstract: It introduces the thermal assembly equipment developed by our company according to the requirements of different manufacturers, and describes the problems existing in traditional domestic induction heating power supplies, and introduces the components and advantages of the equipment and related patent certificates. Finally, the company’s corporate culture and main business directions are introduced.

 Keywords: automated thermal assembly, thermal assembly, thermal assembly equipment, induction heating.

  Xi'an Polaris-etek Electronic Technology Co., Ltd. is a high-tech enterprise with "all-digital induction heating technology" as its core. We focus on providing customers with a complete set of solutions based on induction heating technology.

  Our company has close cooperation with a number of large state-owned enterprises and large motor manufacturers, and has developed and designed automated thermal assembly equipment for large domestic motor manufacturers. On the premise of improving the assembly process, the production and assembly efficiency of the factory has been greatly improved, and the human resource cost of the enterprise has been reduced. According to customer requirements, our company dispatches professional engineers to conduct actual inspections on customer workpieces, production environment, production line requirements, etc. Set up a special technical team, after many process experiments and program discussions, successfully designed a dedicated motor automation assembly equipment that meets the customer's requirements. This kind of special-purpose non-standard equipment consists of induction heating power supply, extension, induction coil, tooling positioning and automated production robot arm. Video link:https://v.youku.com/v_show/id_XNDI1OTk4MDY2NA==.html?spm=a2h3j.8428770.3416059.1

  Traditional domestic induction heating power supplies generally use analog control circuits, and there are many inherent shortcomings for both manufacturers and users:

1) The analog control circuit uses a large number of separate components and circuit boards, which will inevitably lead to high hardware costs and reduced system reliability;

2) Due to the aging problem and thermal drift of the components, the output performance of the induction power supply will be reduced;

3) Product upgrades are difficult, and the control system must be changed, which is inseparable from the improvement of the hardware system;

4) The monitoring function of analog control is limited. Once a failure occurs, it is generally limited to sound and light alarms, which causes great inconvenience.

  Our company has independent research and development, design and process departments, and the proportion of technical teams is as high as 40%. The equipment developed by our company has the following advantages:

1) Fully digital software control is adopted to make the heating temperature more accurate, and the temperature difference is less than 3℃;

2) Real-time display of processing parameters, drawing of current graphs and frequency curves, making it more intelligent;

3) Rich communication interfaces make the collection and upload of processing data more convenient;

4) Multi-stage heating current and heating time can be set to make the workpiece heated more evenly;

5) The heating current can be set by yourself, effectively avoiding energy waste and achieving more energy-saving purposes;

6) It has multiple operation modes of manual, automatic, temperature control and infrared, making the operation more convenient;

7) It has overload and over-temperature protection functions to ensure that the workpiece will not be damaged during the heating process;

8) It has the function of memory and storage of heating parameters, so that the processing of different workpieces does not need to set the heating parameters separately;

9) It is designed with RS485 and other communication methods, which can be easily connected to PLC control to realize the automatic production and processing and fault diagnosis of the whole machine;

10) Use an infrared thermometer to accurately measure the temperature of the stator sleeve, and upload the real-time temperature data to the PLC and heating controller for precise temperature control;

11) The operation is simple, and the requirements for operators are low, thus greatly reducing the cost of human resources for the enterprise;

12) The device has high versatility and reduces the types of parts;

13) It can reduce the technical requirements for IGBT;

14) Debug before leaving the factory, and it can be directly aged after assembly.

  Our company's equipment has passed IOS 9001 certification and CE certification, etc., and has more than 20 industry patents. We are a very professional manufacturer of digital induction heating equipment. Each equipment will be fully tested by professional engineers before leaving the factory, and will be tracked to the customer's application site to carry out on-site technical debugging and process parameter transfer to ensure that the customer is in use. The technology and process parameters in, provide guarantee for the customer's full production cycle.